Ultima SHOVELHEAD ENGINES Service Manual

Browse online or download Service Manual for Engine Ultima SHOVELHEAD ENGINES. Ultima SHOVELHEAD ENGINES Service manual User Manual

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S&S
®
Cycle, Inc.
14025 Cty Hwy G PO Box 215
Viola, Wisconsin 54664
  
Technical Service Phone: 608-627-TECH (8324)
Technical Service Email: [email protected]
Website: www.sscycle.com
Installation and Jetting Instructions for
S&S Super E and G Series "Shorty" Carburetors
IMPORTANT NOTICE:


WARNING

CAUTION

NOTE


WARRANTY:
            


 





            
            
           






ADDITIONAL WARRANTY PROVISIONS:





           
             
 




SAFE INSTALLATION AND OPERATION RULES:



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          
         
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        
      

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       
         
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

        
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          
          

DISCLAIMER:
         
          









   


Instruction 51-1012
07-25-12




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Summary of Contents

Page 1 - Cycle, Inc

S&S® Cycle, Inc.14025 Cty Hwy G PO Box 215Viola, Wisconsin 54664  Technical Service Phone: 608-627-TECH (83

Page 2 - Picture 1

10CAUTIONWARNINGWARNINGWARNINGWARNINGIf insulator block is not installed, lower manifold bolt may damage carburetor bowl causing possible gasoline lea

Page 3 - Picture 2

11CAUTION6- Install Air Cleaner BackplateNOTE: Air cleaner backplate screws supplied with kit have thread locking compound on threads. If screw witho

Page 4

12                   

Page 5 - Picture 6

13 

Page 6

14

Page 7 - Picture 11

15 

Page 8 - Figure B

16  G carb using air cleaner assembly without lter element ows approx. 7 CFM (10" test pressure) less than carb with 4" air horn. E carb

Page 9 - Picture 17

17  

Page 10 - Picture 19

18 

Page 11 - Picture 20

19    

Page 12 - Picture 25 Picture 26

2INTRODUCTION

Page 13 - Picture 31

20 Intermediate Jetting Procedure:  

Page 14 - Picture 32

21 

Page 15 - Picture 35

22 

Page 16 - Picture 36

23NOTES:  The standard .040" diameter air bleed is the optimum size for most engine combinations, and should not be changed under most circumsta

Page 17 - Picture 38

24Closing adjusting screw with excessive force may cause irreversible damage to screw threads in carburetor body. 

Page 18 - Picture 40

25  Throttle plate and throttle shaft should be checked annually for signs of wear. Replace if necessary. If carb body throttle shaft bushings are wo

Page 19 - Picture 42

261. Carb body assembly 1⁄" Super E ... 11-2381 2⁄" Super G ... 11-23912. Throttle s

Page 20 - Picture 43

27…Continued: Super E & G Carburetor Body and Related Parts148553638564531303251344432434647414240353750491332182216175453424282625272922528912111

Page 21 - Picture 44

28 1 Air cleaner cover – All (Except shovelhead w/5 gallon tanks & cylinders + .075".) Chrome ...17-0378 B

Page 22 - Picture 46

2925 Flatwasher – ⁄" x ⁄" ... 50-703426 Support bracket XL 1957-'85 ... 17-0393 BT 1966

Page 23 - Picture 47

3WARNINGTHROTTLE REQUIREMENTSNOTE: S&S Super E and G carburetors require the use of a two cable, pull open - pull closed throttle assembly. All 19

Page 24 - Picture 48

30 Chrome...17-0378 Black...17-0384 Slasher ...

Page 25 - Figure C

31Chrome cover, backplate, lter element, and hardware kit) XL17-0400 XL 

Page 26

32  Chrome...17-0078 Black...17-0075  

Page 27

331-3- Intake manifold See S&S® Catalog for part numbers.4- Manifold bolts ⁄"-16 x 1" ...

Page 28

34NOTES:

Page 29

35NOTES:

Page 31 - (N/S) = Not Shown

41996 to 2002 Buell® Models

Page 32

5Extreme care must be taken to prevent metal chips from entering engine when elbow is removed. S&S® recommends packing breather tting with grease

Page 33

6 

Page 34

73- Throttle PreparationNOTE: Throttle grip assembly must be assembled correctly and work freely to prevent possible sticking during operation. Throt

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8 NOTE: Cylinder heads for knucklehead engines 1936-'4

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95- Install Carb   See Picture 15

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